Brushing 

The brushing process can also be used to create a textured surface finish, depending on the type of brush used.

The brushing process helps to protect the surface of the workpiece, extend its lifespan, and improve its overall appearance.

image for Brushing 
2nd image for Brushing 
Effect
Surface effect
Color
n/a
Part masking
Indicate masking requirements in technical drawing
Cosmetic availability
Parts that need to be marked

Available Materials For Brushing 


High machinability and ductility, good strength-to-weight ratio. Aluminum alloys have good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance.

Aluminum Image
Price
$ $ $
Lead Time
< 7 days
Tolerances
±0.125mm (±0.005″)
Max part size
NA
Min part size
NA

Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed.

Zinc Image
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Machining tolerances depend on the detailed material used.
Max part size
\
Min part size
\

Iron is an indispensable metal in the industrial sector. Iron is alloyed with a small amount of carbon – steel, which is not easily demagnetized after magnetization and is an excellent hard magnetic material, as well as an important industrial material, and is also used as the main raw material for artificial magnetism.

Iron Image
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Machining tolerances depend on the detailed material used.
Max part size
1500*800*700mm
Min part size
\

Titanium is an advanced material with excellent corrosion resistance, biocompatibility, and strength-to-weight characteristics. This unique range of properties makes it an ideal choice for many of the engineering challenges faced by the medical, energy, chemical processing, and aerospace industries.

Titanium Image
Price
$$$
Lead Time
< 10 days
Tolerances
±0.125mm (±0.005″)
Max part size
1500*800*700mm
Min part size
It depends

Steel is a strong, versatile, and durable alloy of iron and carbon. Its applications range from construction materials and structural components to automotive and aerospace components.
Steel is strong and durable High tensile strength Corrosion resistance Heat and fire resistance Easily molded and formed.

Steel Image
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Machining tolerances depend on the detailed material used.
Max part size
1500*800*700mm
Min part size
\

Stainless steel alloys have high strength, ductility, wear and corrosion resistance. They can be easily welded, machined and polished. The hardness and the cost of stainless steel is higher than that of aluminum alloy.

Stainless steel Image
Price
$ $ $
Lead Time
< 10 days
Tolerances
±0.125mm (±0.005″)
Max part size
1500*800*700mm
Min part size
\

Highly resistant to seawater corrosion. The material’s mechanical properties are inferior to many other machinable metals, making it best for low-stress components produced by CNC machining.

Bronze Image
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Machining tolerances depend on the detailed material used.
Max part size
1500*800*700mm
Min part size
\

Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.

Brass Image
Price
$$$
Lead Time
< 10 days
Tolerances
Machining tolerances depend on the detailed material used.
Max part size
1500*800*700mm
Min part size

Few metals have the electric conductivity that copper has when it comes to CNC milling materials. The material’s high corrosion resistance aids in preventing rust, and its thermal conductivity features facilitate CNC machining shaping.

Copper Image
Price
$$$
Lead Time
< 10 days
Tolerances
Machining tolerances depend on the detailed material used.
Max part size
The maximum size of the part is determined by the machines available and the complexity of the part.
Min part size
The minimum size of the part is determined by the machines available and the complexity of the part.

Design Considerations

  • Brush type: Depending on the material that is being machined, a suitable brush type should be chosen.
  • Brush speed: The speed at which the brush moves across the material must be selected so that it is within the optimal range for the most effective results.
  • Too slow a speed will cause the brush to not remove any material, while too fast a speed may cause the material to be damaged or improperly finished.
  • Different types of brush tools can provide different levels of abrasion, polishing, or cleaning, depending on the application.
5 axis CNC machining aluminum smooth polishing and passivation
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